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  • Automotive high-voltage cable processing process manufacturing process
    Quality control: high-voltage cable processing is completed only semi-finished products, but also need to pass a strict inspection before qualified for storage. There are two points: First, before the product processing, need to ensure that the raw material inspection qualified into the warehouse, from the source to eliminate quality problems Second, in the processing process need to pay attention to: 1: whether the use of raw materials is correct, such as wire voltage resistance, connector type, etc. 2: terminal crimping appearance to meet the crimping specifications, the tension value to meet the requirements of Figure 3, the terminal profile to meet the requirements of Figure 4. 3: the bellows cut when the cut to flush, giving priority to the cutting point of the bellows in the crest position, to ensure the accuracy of the size of the processing, and reduce the use of the bellows mouth on the wire wear. 4: heat-shrinkable tube can not appear punctured phenomenon, heat shrinkage position to be accurate. 5: print label tube content information to be accurate and complete, processing can not appear wrong band, omission. 6: The connector ensures that the tightening torque meets the processing requirements. 7: Test the resistance resistance between the shielding layer and the inner core to meet the resistance value to go. 8:Through the test bench electrical inspection circuit relationship is correct, the harness voltage resistance is up to standard, airtight test meet the requirements. After the above conditions are in line with the requirements, the product appearance inspection, the need for no stains, no damage, qualified and then the product packaging, for the protection requirements of higher connectors use bubble bags to protect, to facilitate transportation, and finally sealed boxes into the warehouse distribution. Product applications: the most common failure mode of high-voltage harnesses lies in the failure of gas-tight detection and shielding layer and inner core terminal lap; The final tip: the correct processing technology and reasonable selection of raw materials is a prerequisite for the harness to achieve the function, only in the preliminary process design phase of the raw materials for reasonable selection, the preparation of a reasonable processing process, in order to ensure that the harness normal, stable and reliable signal and circuit transmission tasks; the author combined with long-term contact with the new energy heavy truck high-voltage harness product processing experience, a reliable processing program. Reasonable according to the proposed selection, I believe that the wiring harness design and maintenance personnel to provide good technical reference to improve the quality of products and reduce the loss of after-sales claims. For more EV HV Cable and electric vehicle High-Voltage cable. please visit OMG official website: https://www.omgevcable.com

    2023 05/22

  • Electric vehicle working principle
    An electric car is a kind of car that uses a battery pack to store electrical energy, and the motor energy can be converted into mechanical energy to drive the car. Its main working principle is as follows: 1. Battery pack energy storage: The battery pack used in an electric car is generally a lithium-ion battery. When the car is running, the battery pack will store electrical energy. In stopping or braking during driving, the energy recovery system can convert part of the kinetic energy into electric energy and store it in the battery pack. 2. Motor conversion: The main power source of an electric vehicle is the motor. When the battery pack releases electrical energy, the motor converts the electrical energy into mechanical energy. The rotating part in the motor turns and drives the tires to achieve the movement of the car. 3. Control system: The control system of electric vehicles has two main parts: the motor control system and the vehicle control system. The electric motor control system can control the speed and output power of the motor so as to realize different driving modes. The vehicle control system can realize the driver's control of the car by controlling the braking, steering and acceleration of the vehicle. 4. Charging system: Electric vehicles need to be charged regularly to ensure the normal operation of the battery pack. The charging system includes a charger and a cable to connect to the grid. When the electric car is connected to the charger, the battery pack automatically receives electrical energy and stores it in the battery pack. Overall, electric vehicles work by storing electrical energy in the battery pack, converting electrical energy into mechanical energy by the electric motor, and controlling the movement of the vehicle and charging system by the control system to achieve efficient and environmentally friendly operation of the vehicle. If you need to know the product content of electric vehicle parts, you can search or visit: https://www.omgevcable.com

    2023 05/10

  • Introduction to the basics of electric vehicle operation
    Basic components of a pure electric vehicle Electric motor: The power device of electric vehicle, which is an electromagnetic device to realize electric energy conversion based on the principle of electromagnetic induction, and is represented by the letter M in the circuit. Its main function is to generate rotational motion and serve as a power source for electric equipment or various machinery. Generator: The main role is to convert mechanical energy into electrical energy, it is represented by the letter G in the circuit. Cooling system: It usually consists of radiator, water pump, fan, thermostat, coolant temperature gauge and water drain switch. Electric vehicle engine adopts two cooling methods, namely air cooling and water cooling, and usually electric vehicle engine mostly adopts water cooling. Transmission system: pure electric car chassis, because its electric motor has good traction characteristics, so the battery car transmission system does not need clutch and transmission. Speed control can be achieved by the controller through the speed control system to change the speed of the electric motor. Driving system: The driving system is similar to the fuel car, mainly including frame, axle, wheel and suspension. The role of the driving system of electric vehicle is to receive the torque transmitted by the electric motor through the transmission system, and through the adhesion between the driving wheels and the road, the traction force of the road surface of the electric vehicle is generated to ensure the normal driving of the whole vehicle. In addition, it should moderate the impact and vibration caused by the uneven road surface as much as possible to ensure the normal driving of the electric vehicle. Steering system: The role of electric vehicle steering system is to maintain or change the driving direction of electric vehicles, which includes steering manipulator, steering gear and steering transmission mechanism and other components. The steering system consists of steering wheel, steering gear, steering knuckle, steering knuckle arm, cross tie rod, straight tie rod and so on. When the electric vehicle is steering and driving, it is necessary to ensure that there is a coordinated turning angle relationship between the steering wheels. By manipulating the steering system, the driver can keep the electric car in a straight line or in a turning state, or switch between these two states of motion; and also ensure that the steering wheels will not self-vibrate, the steering wheel will not swing, the steering is sensitive, the minimum turning diameter is small, and the handling is light. Braking system: The braking system is the general name of all the braking and deceleration systems equipped with electric vehicles, and its function is to make the moving electric vehicles reduce speed or stop driving, or to make the already stopped electric vehicles remain motionless. The braking system includes brake and brake transmission device. Modern electric vehicle braking system is also installed with brake anti-lock device, etc. Similar to fuel vehicles, the braking system of pure electric vehicles also consists of two sets of devices: the running brake and the parking brake. Of course, the car connection equipment is driven by the above parts to drive driving, and other vehicle equipment has many different functional roles one after another. Need to know more, you can search or visit: https://www.omgevcable.com

    2023 05/18

  • Characteristics of the cables connecting the battery pack system to the vehicle
    With the rapid development of manufacturing industry, China's automobile industry is facing the challenges of industrial transformation, emission reduction, energy crisis and low-carbon development. The development of new energy vehicles has become the only way to reduce the automobile industry's dependence on oil and exhaust pollution. Battery pack is the main energy storage component of electric vehicles, which is composed of lithium batteries, and directly affects the performance of electric vehicles. Due to the limited space for loading batteries on the vehicle, the number of batteries required for normal operation is also large. The batteries will discharge at different rates and generate a large amount of heat at different heat generation rates. In addition, time accumulation and space impact will gather a large amount of heat, resulting in complex and variable ambient temperature conditions for battery pack operation. The temperature rise in the battery pack seriously affects the operation, cycle life, charging acceptability, battery pack power and energy, safety and reliability of the electrochemical system of the battery pack. If the battery pack of the electric vehicle cannot dissipate heat in time, the temperature of the battery pack system will be too high or distributed unevenly, which will reduce the cycle efficiency of battery charging and discharging, affect the power and energy of the battery, and in serious cases, lead to thermal runaway, affecting the safety and reliability of the system; In addition, due to the dense placement of heating battery bodies, there must be more heat gathering in the middle area, and less edge areas increase the temperature imbalance between the cells in the battery pack, which will cause the imbalance of the performance of each battery module and cell, ultimately affecting the consistency of battery performance and the accuracy of battery state of charge (SOC) estimation, and affecting the system control of electric vehicles. Therefore, in order to improve the vehicle performance and maximize the performance and life of the battery pack, it is necessary to optimize the structure of the battery pack and design battery optimization for electric vehicles that can adapt to high and low temperatures. For more EV HV Cable and ev battery cable, please visit OMG official website: https://www.omgevcable.com

    2022 12/05

  • OMG' Electric Vehicle Charging Cable Characteristics Reference Introduction
    The new energy automotive cable range supports the growing EV market in the automotive industry and continues to provide high performance to the EV industry, today as in most of the automotive industry, where OMG's automotive cable range focuses mainly on electric vehicle cable requirements. It includes automotive cables for use in the vehicle itself, whether electric or conventional gasoline and diesel, such as cables for functions such as starting, charging, etc., such as those specific to ITT, BMW and other major manufacturers' standards, etc. OMG cable manufacturers also follow the Americas Standard Automotive Wire UL, which has standard measurements, and the European Standard Automotive Cable EN. The fast-growing electric vehicle market relies on cable networks that support charging. The cables needed to support EV charging and the rapidly expanding business of installing EV charging stations. Residential and commercial will use EV Charge Connect and H05BZ5-F and H07BZ5-F cables for Mode 1, 2, 3 charging vehicle connections and Mode 4 DC charging cables for industrial installations, as well as cables needed for broader grid power connections. The expertise of the technical team in automotive cables lies in our ability to produce specific cables for the available, while developing custom cable solutions that meet the requirements of the application. Our high performance cable solutions are quality and compliance tested in quality certification. To learn and understand more about EV HV cable and EV charging cable consulting, please visit or search for. https://www.omgevcable.com

    2022 11/25

  • OMG Cable Manufacturer AC Charging Cable Product Information
    The core of new energy electric vehicles lies in the battery, motor and electric control. The core components are the battery and the three-in-one system. The so-called 3-in-1 system is the motor, electric control and differential speed reduction. It can reduce accessories, cables and failure rate, improve durability and provide corresponding speed; at the same time, the lightweight design helps to improve range and ensure strong power performance. The battery is the core component of new energy vehicles. Most manufacturers use pure electric platforms for production, which makes batteries safer and more spacious. As the EV charging post cable for new energy vehicles, as the bridge of power transmission between the charging post and new energy vehicles, its main application can be used indoors or outdoors. When used outdoors, the charging post cable has to meet the erosion of high cold, sunlight, rain and automotive oil substances, which requires the cable to have special properties such as anti-UV, ozone and resistance to high and low temperature and chemical corrosion. Among them, OMG charging cable products have the following advantages: the products are soft, feel good, the bending radius is less than 5D; oil resistance, acid and alkali resistance, water resistance, wear resistance, tensile resistance, rolling resistance, crack resistance, UV resistance, color stability; good flame retardant performance; bending resistance of more than 50,000 times; all materials comply with ROHS 2.0 and meet the environmental protection standards # OMG cable. Welcome to visit OMG official website for consultation, omgevcable.com If you need to buy and know about electric vehicle charging cable and automotive high voltage cable, you can contact us or visit our official website China's largest electric vehicle cable manufacturer: https://www.omgevcable.com

    2022 11/25

  • Composition of electric vehicle AC and DC charging
    Electrical principle of AC charging There are three charging modes for AC charging, namely mode 1, mode 2 and mode 3. According to the requirements of national standards and charging safety, mode 1 is strictly prohibited, mode 3 generally adopts the mode of connection mode C, and its mode 2 and mode 3 connect the AC charging working principle of mode C. AC charging is a national standard charging mode, and its electrical schematic diagram, detection and control shall meet the requirements of the standard GB/T 18487.1-2015 Conductive Charging System for Electric Vehicles - Part 1: General Requirements, as shown in Figures 2 and 3. In addition to meeting the requirements of national standards, different automobile manufacturers will add charging prompt or display functions according to project requirements, so as to facilitate customers to view the charging status. Composition of DC charging: DC charging refers to that the voltage input from the external power grid to the vehicle is DC, that is, the DC charging pile converts 380V AC three-phase electricity into DC, and then transmits it to the vehicle through the standard DC charging plug and charging socket to directly charge the power battery to complete the basic DC charging. DC charging components mainly include DC charging socket (DC charging socket harness), vehicle controller (VCU, BMS), DC charging pile, etc. Electrical principle of DC charging: There is only one mode of DC charging, namely charging mode 4 described in the national standard To learn more about electric vehicle lines and charging pile lines, please visit or search: https://www.omgevcable.com

    2022 12/05

  • Introduction to charging purpose of electric vehicles
    With the increasing use of pure electric vehicles and the increasing demand for charging, the market puts forward higher and higher requirements for the safety and convenience of vehicle charging. Convenient, safe and fast charging is the consistent demand of the market for vehicles. The AC charging socket and on-board charger are fixed on the vehicle, the charging line is delivered with the vehicle, and the AC charging pile is fixed in the parking lot. The functions of each component are as follows: (1) The on-board charger is the key component of the AC charging system, which converts AC power into DC power to charge the battery according to the control command. (2) The AC charging socket is a national standard part, which is the interface for the vehicle to connect to the external power grid. Its interface has two signal circuits, one grounding circuit, one zero line circuit and three live line circuits, a total of seven interfaces. According to the input voltage of 220V AC or 380V AC, the corresponding live line interface is applied. (3) The vehicle controller is the control brain of vehicle charging, which monitors the status of the vehicle, sends control commands to the on-board charger to make it work or stop working, and controls its working current and voltage. (4) The mode 2 charging line is a charging line connecting the external power grid and the vehicle, which directly supplies 220V AC power to the on-board charger. The function box on the cable can detect the status of the vehicle and the power grid, connect or disconnect the power supply to the vehicle, and has certain protection functions. According to the standard requirements, the input charging current is limited to 13A and the input voltage is 220V AC. Therefore, when the charging line in mode 2 is used for charging, the maximum input power of the on-board charger is 2860W, that is, the charging time will be extended. (5) The AC charging pile is also a part of the vehicle connecting to the external power grid, which directly supplies 220V AC or 380V AC power to the on-board charger. It also has the function of detecting the status of the vehicle and the power grid, and connecting or disconnecting the power supply to the vehicle. The power supply voltage of the charging pile is 220V AC and 380V AC, depending on the output power of the charging pile. According to the standard requirements, if the output current of the AC charging pile is greater than 32A, the power supply voltage must be 380V AC. Therefore, when the AC charging pile is used for charging, the charging power is large, that is, the charging time will be shortened. To learn more about electric vehicle lines and charging pile lines, please visit or search: https://www.omgevcable.com

    2022 12/05

  • Use the application and characteristics of electric aerial vehicles
    Micro and small unmanned aerial vehicles, for example, the use of characteristics are light weight, small size, low cost, easy to use and maintain, high security, generally can be applied to aerial photography, transport materials and other features to enhance the performance value, high efficiency to promote the development of aircraft technology. Compared with ordinary cars, in addition to reducing congestion on the road, there are advantages in the use of the concept of environmental protection, electricity-driven environmental protection to save resources, and speed compared to be able to achieve the effect of reducing a lot of trouble. At present, human living environment construction and urban scale development in the daily life quality and living standards continue to improve. The transportation means of travel are changing day by day, from the previous traditional fuel vehicles to the current new energy electric vehicles, people's emergence of choice due to many factors out of diversification, green travel methods in line with the times and development. Of course, in the future development, the successive implementation of electric vehicles can be a smooth travel process to reduce the congestion on the road picture. Based on the background of the development and production process, perhaps need to pass a longer period of time to verify. More questions are raised and solved to be able to highlight the value of electric vehicles to achieve. For example, suburban tourism or the reality of short-distance travel, the general travel tools to choose traditional fuel vehicles or electric cars, nowadays, electric cars have become the trend of people's travel choices; if you have electric flying machine travel tools, in the traffic situation to reduce congestion, get the needs met. In the future development project, electric flying machine may become one of the choices of travel tools in the future. The electric flying machine concept that combines electric car and helicopter is proposed. The advantages of motivating society are sustainability, an additional option for people's means of travel and improved quality of life. Need to know more about electric vehicle charging cables or connecting device cables, please visit or search: https://www.omgevcable.com

    2022 11/25

  • Application and usage characteristics of electric ships
    In the ratio of the earth's sea and land, there are 71% of the ocean accounts for most of the land and 29% of the land. The ships and boats used to are no stranger to people's travel tools, and are known to human beings in six characteristics of ships. Among them, the first, large size. Many of the container ships are transported back and forth through every day. For example, the average tonnage of container ships has developed from hundreds of boxes in the past to nearly 10,000 boxes at present. Second, high-speed. Within the last 15 years, the average speed of more than 10,000 gross tons of ships increased by about 1kn, high-speed passenger ships, cargo ships, car-passenger ferries and container ships and other development updates, such as speed 50kn roll-on roll-off high-speed five-hull type ship, speed 38kn 1400 boxes of fast container ships, speed 40kn 1000 tons of high-speed wave-piercing cargo ships. Third, the technical performance is constantly upgraded. Firstly, the economy is obviously improved, which is mainly reflected in the simultaneous reduction of fuel consumption and crew number of ships; secondly, the safety and environmental protection are greatly improved to avoid the recurring disasters of sea damage and reduce the pollution of ships to sea water and atmosphere. Fourthly, the design methods keep progressing. Direct design calculation method, ship hydrodynamic performance forecasting and optimization technology, new efficient and low excitation propeller design technology are widely used, and information networking will be a major technical measure for ship design in the 21st century. For more equipment connection cables, you can check the product leaflet in: https://www.omgevcable.com/ddqcqddl/97.html

    2022 11/25

  • Automakers offer technology to maintain position in the market
    New technologies are being introduced in the automotive market to stay ahead in the highly competitive new energy vehicle market. This includes international automakers that are accelerating the launch of new electric models and deepening their localization activities in China. According to the statistics, said by the China Association of Automobile Manufacturers, sales of electric and plug-in hybrid vehicles were 714,000 units in October, up 81.7 percent from a year earlier. They accounted for 28.5% of total vehicle deliveries in October. From January to October, 5.28 million new energy vehicles were sold, up 110 percent from a year earlier. Their total sales this year are expected to reach 6.5 million units, according to the China Association of Automobile Manufacturers. Domestic production of new energy vehicles, including pure electric and plug-in hybrid vehicles, is expected to peak in the future. The data's boosted market enthusiasm. The era of new energy vehicle production will be influenced in the country. To learn more about the electric vehicle charging cable industry page, please visit or search: https://www.omgevcable.com/ddqcqddl/97.html

    2022 11/25

  • EV charging cable | The liquid vapor cooling cable provides heat for 5-minute electric vehicle charging
    Limiting the time that electric vehicles need to charge before returning to the road is an important factor to promote its adoption, and many studies have focused on reducing these charging times. A new advance uses alternative cooling technology to remove heat from the charging cable, enabling it to handle the type of current required for electric vehicle charging in five minutes. The charging rate of an electric vehicle depends on the current (and other factors) that the charging cable can handle. The greater the current, the more heat. Everything is very impressive, but do you really need it? All existing technologies can already provide 200-500a current. Recently, I heard from a speech that the person in charge of lucid Peter Rawlinson said that some people would think that the battery capacity of private cars has reached the peak, and the charging time will be shortened in the future with the improvement of infrastructure. Charging a 50 kwh battery at 500A takes only 6 minutes, which is shorter than going to the bathroom or drinking a cup of coffee. Even at the current rate of 150W, it can be fully charged after stopping for 20 minutes. All articles like this promote the myth that charging time is still a problem. Where this technology will have an impact is to charge large batteries needed for commercial freight or shipping. To learn more about EV cable and EV Charging cable, please visit OMG's official website: https://www.omgevcable.com/

    2022 05/07

  • EV charging cable | climate change and new energy development
    Climate change refers to long-term changes in temperature and weather patterns. These changes may be caused by natural causes, such as changes in the solar cycle. However, since the 19th century, human activities have been the main cause of climate change, especially the combustion of fossil fuels such as coal, oil and natural gas. The burning of fossil fuels produces greenhouse gas emissions, which act like a blanket around the earth, capturing the heat of the sun and raising the temperature. Facing the future, new energy vehicles will play a greater role in expanding domestic demand and stimulating consumption, providing strong support for accelerating the construction of a new development pattern. Developing new energy vehicles is the only way for all countries in the world to move from a big automobile country to a powerful automobile country. It is a strategic measure to deal with climate change and promote green development. From the perspective of consumption and use, the "new" of new energy vehicles lies not only in new energy, but also in the change of transportation mode. The trend of electrification, intelligence and networking is irresistible. New energy vehicles are not only "four wheels and two rows of sofas", but also intelligent terminals that can be updated automatically, and can also bring people a clearer sky. From automatic driving to intelligent cockpit, from human vehicle interaction to remote control, the intelligent degree of new energy vehicles has been continuously improved to create a more comfortable, convenient and intelligent driving experience. Data show that in China, the proportion of private consumption of new energy vehicles has risen to nearly 70%. More and more consumers take environmental protection and scientific and technological content as important considerations in choosing cars. Facing the future, new energy vehicles will play a greater role in expanding domestic demand and stimulating consumption, providing strong support for accelerating the construction of a new development pattern. From the perspective of supply and production, new energy vehicles bring not only changes in the industry, but also "ecological" changes. The new energy automobile industry is gradually evolving from the "chain relationship" between parts, vehicle R & D, production and marketing service enterprises to a "network ecology" with the participation of multiple subjects in many fields such as automobile, energy, transportation, information and communication. The development of new energy vehicles is driving the transformation and upgrading of manufacturing enterprises in the industrial chain, realizing more cross domain and cross industry resource integration, and becoming a new fulcrum to realize high-quality development. To learn more about EV cable and EV Charging cable, please visit OMG's official website: https://www.omgevcable.com/

    2022 04/25

  • Future of Electric Vehicle Charging cable Market
    The global electric vehicle charging cable market focuses on major global industry participants, providing company profile, product pictures and specifications, capacity, production, market price, cost, income, contact information and other information. The upstream raw materials and equipment and downstream demand analysis are also carried out. The development trend and marketing channels of electric vehicle charging cable industry are analyzed. Major players in the electric vehicle charging pile cable market include Teknor Apex Company Shplasticshuamei HM Composite Materials Wan Ma CHNT FY Cable Bote OMG Yazaki FUJIKURA To learn more about EV cable and EV Charging cable, please visit OMG's official website: https://www.omgevcable.com/

    2022 04/02

  • New energy electric vehicle charging cable
    As the core of new energy vehicle, how to drive the whole vehicle to run continuously As we all know, the drive system of electric vehicle is the core of pure electric vehicle and the power source of the whole vehicle, which is also related to the power and performance of the vehicle. In the process that new energy vehicles have been questioned about their endurance, major new energy vehicle manufacturers have to make an issue in the electric drive system if they want to improve this situation. The iterative update of the electric drive system can not only increase the endurance of the vehicle, but also bring more surging power performance to users. It can also improve energy recovery and vehicle performance at low temperature, which solves the problem that consumers have always been most concerned about electric vehicles. To solve these problems, it is obviously impossible to rely on paper. Major manufacturers have to invest in real terms in order to achieve a more intuitive breakthrough in R & D. To learn more about EV cable and Charging pile cable, please visit OMG's official website: https://www.omgevcable.com/

    2022 03/22

  • Common standards for charging cables of charging piles
    As we all know, the core of the development of new energy vehicles is the problem of charging piles, and the "new infrastructure" charging pile trillion market is riding the wind and waves. Now, for the first time, charging piles have been included in a government work report. We will strengthen the development of new types of infrastructure (" new infrastructure "), develop next-generation information networks, expand 5G applications, build charging piles, promote new-energy vehicles, stimulate new consumer demand and boost industrial upgrading. The following is the standard for material properties of new infrastructure: Oil resistance, when gasoline 23℃, 20h, the maximum outside diameter change rate is less than 15%; When it is diesel oil at 23℃ for 20h, the maximum outer diameter change rate is less than 15%. When the oil is 23℃, 20h, the maximum outer diameter change rate is less than 15%. In terms of oil resistance, affected by temperature and time, the change rate of outer diameter is between 15% and 40%. Tear resistance and cracking resistance, according to the test report, the value is greater than 15N/ mm-40N /MM. Bending resistance, tens of thousands of times back and forth, 2.5kV core wire pressure resistance. Wait, Resistant to water and acid and alkali After soaking water at 80°C for 168H and 23°C for 186H, the change rate of mechanical properties is less than 30% Wear and roll resistance Wire application: no more than 6mm2 scraping experiment larger than 6mm2 drag grinding experiment. Scraping: use a steel needle to apply a vertical force to make a circular motion, and record the number of cycles that expose the conductor. Drag and grind: with sandpaper, record the length of sand tape that exposes the conductor. soft Below 80A, even 65-70A. High and low temperature resistance Temperature change: temperature -40℃ to 100℃ for an alternating, humidity control in 80%-100%. Judgment conditions: no cracking, withstand voltage 1KV (immersed in salt water for 10 minutes). Low temperature performance: winding: generally -40℃, thick wall wire can be negotiated by both parties -25℃ Impact: GB/T25085 Thermal aging: (1) 3000h long-term aging: 125℃,3000h, after taking out 16h Judgment basis: no cracking, withstand voltage 1KV (immersed in brine for 10 minutes); 240h short-term aging: 150℃,240h, take out directly to do -25℃ winding experiment for 4h Judgment basis: no cracking, withstand voltage 1KV (immersed in salt water for 10 minutes). Environmental protection flame retardant Halogen-free: chlorine, bromine content less than 1500ppm Low smoke: Ph>4.3, conductivity 60% Flame retardant: IEC60332-1 IEC60332-3C VW-1 inclined 45° combustion. To learn more about EV cable and charging pile cables, please visit OMG's official website: https://www.omgevcable.com/

    2022 03/15

  • Overall overview of electric vehicle charging infrastructure
    In recent years, the new energy vehicle industry continues to grow. Data show that the China Passenger Federation released that in July, the wholesale sales of new energy passenger vehicles hit 246,000 units, up 50% from the previous month, up 202.9% year on year, and 1.339 million vehicles from 2021 to now. This data list also drives the development of charging facilities industry. According to the statistics so far, there are 27,000 more public charging piles in July 2021 than in June 2021. In fact, new energy passenger cars and charging pile synchronous growth, which also shows that new energy vehicles gradually replace fuel cars into the mainstream position in society, and completely replace the traditional fuel cars is just a matter of time. The following is a brief analysis of the overall situation and operation of the charging infrastructure. Among them, public charging infrastructure has been mostly distributed in China, with guangdong, Shanghai, Beijing and other top 10 regions accounting for 72.3% of the total. The country's charged electricity is mainly concentrated in South and central China, with public transport (buses, taxis and online ride-hailing) and passenger cars as the main flow of electricity, and sanitation logistics vehicles and other types of vehicles accounting for a relatively low proportion. As the operation of charging and changing station and charging pile construction, operators are inevitably indispensable. According to current statistics, there are 11 charging enterprises operating over 10,000 devices, including special power, Orangutan charging, State Grid, Cloud fast charging and Southern Power Grid. These 11 operators account for 91% of the total, while the rest are relatively low. For more data, see # Charging Infrastructure In Action Special notes (Public charging piles: charging piles built and operated to provide charging services for social vehicles; Public charging pile: public charging pile that is fully oriented to social vehicle service; Special charging pile: public charging pile for some specific social vehicle services; Shared private pile: a charging pile built by an individual for the purpose of charging private vehicles and providing charging services to other vehicles (in view of the definition of public charging pile, now the shared private pile is separated) (Transferred from the network, only for sharing and communication, does not represent the position of this forum, if related to copyright and other issues, please inform us, we will promptly deal with) To learn more about EV cable and charging pile cables, please visit OMG's official website: https://www.omgevcable.com/

    2022 03/08

  • Charging cable material characteristics of charging pile
    New energy vehicles have now become a convenient way of travel in our life. Charging piles used to supplement electricity for new energy vehicles are also the normal in life. No matter in companies, communities and other public places, charging piles can be seen in operation. However, what are the characteristics of charging pile cable materials? The following is a brief introduction. As a bridge connecting piles and cars, the performance of charging pile cable is very important. In addition to the outdoor performance of basic cables such as insulation and flame retardant, the overall hardness of the cable should not be too high, because it needs to be bent frequently. The so-called charging pile cable material actually generally refers to elastomeric related materials, used for insulation layer and sheath layer. Material properties require oil resistance, tear resistance, weather resistance, chemical resistance, high and low temperature resistance and softness. At present, the more mainstream is TPU, TPE, PVC elastomer. The following describes the characteristics and differences between TPU and TPE. The English name of TPU is Thermoplastic polyurethane, which means Thermoplastic polyurethane. It is characterized by high strength and good wear resistance, which can not be replaced by other TPE materials. The wear resistance and strength of TPU are much better than TPE, but the hand feel is not as good as TPE. At present, the softest hardness of TPU is about 55A or more. The main characteristics of TPU are: a wide range of hardness, and with the increase of hardness, its products still maintain good elasticity and wear resistance, high mechanical strength, outstanding cold resistance, good processing performance, oil resistance, water resistance, mold resistance, good recycling. TPE has greater elastic loss than TPU at high hardness. TPE is the abbreviation of Thermoplastic Elastomer, which means Thermoplastic Elastomer. It is a special functional material with plastic plasticity and rubber elasticity. Thermoplastic elastomer TPE has high elasticity, high strength, high resilience of rubber, and has the characteristics of injection molding processing, environmental protection, non-toxic safety, a wide range of hardness, excellent coloring, soft touch, weather resistance, fatigue resistance and temperature resistance, can be recycled to reduce costs. The TPE material based on SEBS is prone to low strength, easy precipitation, poor resilience, poor weather resistance and fatigue resistance, and the phenomenon of dripping and smoke in combustion when adding a large number of inorganic flame retardants to improve the flame retardancy. The reduction of these comprehensive properties affects the service life and operation safety of products, and limits the application of low-smoke halogen-free flame retardant TPE materials in the field of electronic and electrical connection lines, especially the materials used in new energy charging pile cables. At present, PVC material is used for most of the insulation protection materials of automobile wiring harness at 105℃ and below temperature level. PVC materials used in domestic automobile wire harness often have shortcomings such as extrusion surface, poor low temperature performance. In view of this, combined with the special environment (such as narrow space, poor environmental heat dissipation, frequent mutual friction, etc.) and special requirements (thin wall, high-speed extrusion, etc.) and cost control requirements of automobile wire harness, it is necessary to study PVC material for automobile wire harness to further improve its performance. To learn more about EV cable and charging pile cables, please visit OMG's official website: https://www.omgevcable.com/

    2022 03/01

  • Harness characteristics of high voltage cable
    On electric vehicles, the high-voltage electrical system is mainly responsible for starting, driving, charging and discharging, air conditioning power, etc. It mainly includes battery system, powertrain, high-voltage electric control system, charging system, high-voltage equipment and its harness system. Electric vehicle high-voltage line is used to connect charging port and battery, battery interior, battery and engine, other components and battery energy storage equipment. It is used as the carrier of power transmission. The biggest feature of vehicle high-voltage conductor is high-voltage resistance. At present, the high-voltage conductor used in the market is at the high-voltage resistance level of 600V AC / 1000V DC. With the increase of endurance mileage, higher power output is required, and high-voltage conductor with higher withstand voltage level will be required, and the withstand voltage level will reach or exceed the level of 1000V AC / 1500V DC. In addition, for the high-voltage conductor used in the high-voltage and high current module, due to the requirements of high power, interior space and wiring design, the high-voltage conductor has the characteristics of high current resistance, high temperature resistance, flame retardant, high flexibility and EMC anti shielding performance, so as to meet the market application of new energy vehicles. The high-voltage harness has the characteristics of high voltage and high current. As the main energy transmission channel, the high-voltage harness of new energy vehicles needs to bear large current, in which the DC bus can reach more than 300A. And it has sealing property. The environment where the automobile high-voltage cable is located is relatively bad. In addition, the characteristics of high voltage and high current of the high-voltage harness have high requirements for the tightness of the harness, so the product test and air tightness test should be carried out. If the seal is not good, it will lead to moisture or water, which will cause aging and damage of the conductor and connecting parts; If the sealing performance of the plug-in part is poor, the insulation resistance will be reduced and the whole vehicle will report insulation failure. For more EV HV Cable and electric vehicle High-Voltage cable, please visit OMG official website: https://www.omgevcable.com/

    2022 01/22

  • Introduction of materials for charging pile cable
    The insulating materials specified in the charging cable standard include polyvinyl chloride (PVC), thermoplastic elastomer (TPE), polypropylene (EPR) and other materials, and the sheath materials include PVC, chlorinated polyethylene (CPE), TPE and other materials. There are many kinds of materials and models in the standard, and the specific structural parameters are mostly consistent with UL cable products. The standard is relatively broad, and there is no restriction on materials The structure is strictly limited, as long as it can meet the basic performance requirements of charging cable. It is mentioned that the charging pile cable is selected according to the voltage and current requirements at the rated power of the charging pile, and certain safety controls shall be reserved. Generally, the AC pile uses the three core cable that meets the requirements of the national standard, and the DC pile uses the five core cable. The specific charging pile manufacturer will have requirements and choose it according to the cable cross-sectional area and bearing ammeter. For more specific cable specifications and models, please contact OMG cable for details. Charging pile cable, new energy vehicle charging cable, OMG brand cable, reliable product quality, direct delivery by the manufacturer, batch delivery, large quantity and excellent price. The charging pile cable with product specifications can be customized according to customer needs, and the delivery time is timely. Welcome to consult and purchase, and look forward to your visit. To learn more about EV cable and charging pile cables, please visit OMG's official website: https://www.omgevcable.com/

    2022 02/15

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